Design to LastInternal Training Module and a Supplier On boarding Checklist{Part 3 of 3}

Design to Last

Internal Training Module and a Supplier On boarding Checklist

{Part 3 of 3}

Below is a concise Internal Training Module and a Supplier On boarding Checklist based on the 'Design to Last' policy. These tools are designed to help your internal teams and suppliers align with your sustainability and circular economy goals.

🎓 Internal Training Module: “Design to Last – Building Sustainable Products”

Module Title:

Design to Last – Circular Economy Design Principles for [Company Name]

Target Audience:

Product Design Team, R&D Engineers, QA, Procurement, After-Sales, Sustainability Team

Duration:

2 hours (can be adapted to 45 min capsule sessions)

Session 1: Introduction to Circular Economy

• Objective: Understand the need for a shift from linear to circular design.
• Topics:
  • What is Circular Economy?
  • India’s E-Waste Rules & Global Trends (EU Green Deal, right to Repair)
  • The role of electronics/electrical design in sustainability

Session 2: What is “Design to Last”?

• Objective: Introduce core principles of durability, repairability, modularity, and recyclability.
• Topics:
  • Case studies: Fairphone, Dell Modular Laptops, Bosch tools
  • Product lifecycle thinking
  • Internal policy summary

Session 3: Engineering for Longevity

• Objective: Learn to apply “Design to Last” in real product development.
• Topics:
  • Durability: Material selection, reliability engineering
  • Repairability: Tool-less design, replaceable components
  • Modularity: Plug-and-play parts, firmware compatibility
  • End-of-life recycling

Session 4: Role-Based Responsibilities

Session 5: Hands-On Exercise

• Breakdown and analysis of an existing company product.
• Identify areas of improvement for longevity and modularity.
• Team to propose redesign suggestions.

Assessment & Certificate

• 10-question quiz on “Design to Last” principles
• Project team to submit a redesign proposal
• Certificate of completion for internal recognition

✅ Supplier Onboarding Checklist: “Design to Last Compliance”

Objective:

Ensure that all suppliers contributing to product development or assembly adhere to the company’s 'Design to Last' principles and sustainability commitments.

✅ General Information

• Supplier Name & Location
• Product Category or Part Supplied
• Key Point of Contact

✅ Policy Acknowledgement

• Signed copy of 'Design to Last' Supplier Compliance Agreement
• NDA and Sustainability Policy reviewed

✅ Durability Requirements

• Does the component meet lifecycle testing standards? (e.g., 10,000 cycles, 5-year lifespan)
• Provide certifications/test results for longevity or material endurance.

✅ Repairability & Modularity

• Is the part/tool replaceable without damaging the main product?
• Is the design modular? Can it be upgraded or disconnected easily?
• Does it require proprietary tools for disassembly?

✅ Recyclability & Materials

• Are all materials recyclable or biodegradable?
• Plastics marked with recycling codes?
• No banned materials (RoHS compliant, lead-free, etc.)

✅ Packaging & Logistics

• Sustainable or reusable packaging used?
• Reverse logistics support for returns/defects?

✅ Documentation & Support

• Repair guides, drawings, and part replacement manuals provided?
• Supplier training completed (where applicable)?

✅ Evaluation Summary

Final Status:
☐ Approved ☐ Conditional ☐ Rejected
Review Conducted By: ____________________
Date: ____________________